Before a Single Plate Is Ready: The Silent Relay of Craftsmen Who Support Hasami Porcelain
2025.08.12
Before a Single Plate Is Ready: The Silent Relay of Craftsmen Who Support Hasami Porcelain
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*The text-to-speech feature is generated by AI,
so there may be errors in the reading.
I decided to cover this story one day, inspired by a single plate I happened to pick up. Despite being incredibly thin and light, the dish gave off a sense of reassurance. The deep indigo patterns floating on its smooth white porcelain seemed to exude a quiet confidence, as if it had supported countless people in their daily lives.
Where was this single dish made, and through whose hands did it pass before reaching me? It was a simple curiosity to know the background that led me to Hasami Town in Higashisonogi District, Nagasaki Prefecture. What I witnessed there was not a process completed in a single workshop, but rather a grand relay of craftsmanship, where the entire town worked together as if it were one living organism.

Everything Begins with a Precise "Mold"

The process of making Hasami ware does not start by kneading clay, but from an exceptionally intellectual stage that determines the product's final quality. This is the creation of the plaster "mold," which becomes the prototype for mass production.

There are craftsmen, known as "Kataya," who specialize in this process. Their job is to faithfully translate the designer’s drawings into three-dimensional reality.

Clay shrinks by 11% to 14% in the firing process. The mold maker must precisely calculate this shrinkage in advance and design a mold that is one size larger than the finished piece. Even a slight warp of the rim or the delicate curve of the foot directly influences how easy the final product is to use, as well as its beauty.

It is no exaggeration to say that the quality of the mold determines the quality of the product itself. It is in this first step that Hasami ware's identity emerges—not merely as craftwork, but as industrial products built on precise design philosophy. The fate of the thousands, or even tens of thousands, of pieces to be born all rests in the hands of a single mold.