From Clay to Creation: Tracing the Production Process and the Source of Its Fiery Vitality
Members-only2025.10.06
From Clay to Creation: Tracing the Production Process and the Source of Its Fiery Vitality
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Have you ever held a piece of pottery and wondered where it came from or how it got its shape? As you admire its warm, earthy surface and the flame-licked patterns that make each piece unique, you can’t help but ponder the story behind it. The distinctive character of Shigaraki ware is not something that happens overnight. It is delivered to us only after a long, intricate journey: a lump of clay, unearthed from an ancient geological stratum, is passed into the hands of an artisan and engages in a dialogue with scorching flames.
In this article, we will trace the path of Shigaraki ware step-by-step as it transforms from raw "material" into a finished "creation." We will delve into the wisdom and techniques poured into each stage and see how differences in the process ultimately shape the final expression. While we may encounter some specialized terms, understanding them one by one will reveal the very source of this pottery's vibrant life force.

It All Begins with the "Clay" Resting in the Land of Shigaraki

The journey of creating Shigaraki ware begins with its raw material: clay. This high-quality clay, the very lifeline of Shigaraki pottery, is excavated from a stratum called the "Ko-Biwako-sōgun" (Old Lake Biwa Group). This layer was formed some 4 million years ago when the Shigaraki region lay at the bottom of a massive lake.

However, the clay isn't used straight from the ground. One of the most fascinating steps is the "blending" process, where artisans masterfully combine several clays with different properties, tailored to the specific piece they intend to create.

The primary components are "Kibushi nendo" (a highly plastic clay rich in organic matter like plant fossils, making it easy to shape) and "Gairome nendo" (a fire-resistant clay containing coarse particles of quartz and feldspar, which acts as the piece's structural backbone). These clays are mixed and then repeatedly kneaded in a machine called a "dorenki" (pug mill) to remove air pockets and achieve a uniform consistency. This process, known as "tsuchi-neri" (clay kneading), is crucial as it determines the quality of every subsequent stage. Indeed, it is this masterful blending that lies at the heart of Shigaraki ware's versatility, achieving both the strength needed for large-scale works and the suppleness required for delicate forming.

A "dorenki" (pug mill) for blending and kneading clay.<br>Image courtesy of Uzanyoh(Uzan Seito Co., Ltd.)
A "dorenki" (pug mill) for blending and kneading clay.
Image courtesy of Uzanyoh(Uzan Seito Co., Ltd.)

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