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2023.01.20

Exploring the Aesthetic Functionality of a New Outdoor Knife by a Historic Japanese Tool Manufacturer

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The technology in sports & outdoor activities evolves daily, enhancing convenience and comfort for activities and relaxation outdoors. However, one cannot unequivocally say that tradition and classic products are at a disadvantage. Over time, cherished items can have invaluable qualities that technology alone cannot surpass.
 
The bushcraft knife by "Muthos Homura," introduced here, demonstrates this notion. Developed through a fusion of long-cultivated manufacturing knowledge and experience with advanced technology, this knife shines with meticulous attention to detail. We spoke with Tomoyuki Sakai, a product designer at Kobayashi Tool MFG. Co., Ltd., who led the knife's development.

Achieving Uncompromised Craftsmanship Through an Original Brand

Kobayashi Tool MFG. Co., Ltd., headquartered in Sanjo City, Niigata Prefecture, a locale historically known for knives and metalworking products, was established in 1963, focusing primarily on "tools." For nearly 60 years, they have produced various professional tools with an integrated in-house production system, but their notable capability lies in a processing technology known as hot forging.
 
"Metals become malleable when heated above a certain temperature, changing distorted crystals back to normal in a process called 'recrystallization.' Hot forging, performed on metal heated above this recrystallization temperature, significantly boosts the material's strength and toughness."
 
The company has crafted tools and devices using a technique called "die forging" with metals heated to around 1,200°C. They currently also produce automotive parts requiring durability. However, many of these requests are for OEM (manufacturing products for other brands), leading to some conflict.
 
"OEM production often comes with restrictions during the manufacturing process, making us feel that 'we could make better-quality products.' While it may seem straightforward to bring good products to market at fair prices, it’s actually quite challenging from the manufacturing perspective."

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